Saturday, November 29, 2014

The Equipment Room Challenge

Remember my previous post about attempting a 5S organization of the OR equipment room?
This is how the room looked before starting 5S, and after:



After 5S

Before





















As you will see from the new photo, there is less equipment in the room. I have used visual controls to assign space for each item on the floor, as well as labels on the wall with the name of the equipment. Equipment was allocated space according to frequency of use and grouped as much as possible by service to make it simple.

Here are the lessons I have learned so far:

-       Small does not necessarily mean easy. This storage room is quite small, and starting here seemed like a great idea (and still is). But once I have started organizing the room, I realized that this couldn’t be done independently. I had to take into account the rest of the storage space in the OR, the hallways, the nooks and crannies where equipment can be moved to in order to keep my space free. Also, extra facts had to be accounted for: the new beds we just received, trying to find extra space for more supplies we just ordered etc.

-       Moving one piece of equipment is like opening Pandora’s box. Once I tagged the equipment by frequency of use, I discovered some vintage pieces. Some equipment has not been used in 6 years! The decision to take it out was easy to take. But actually doing it raised new challenges: clinicians found it hard to part with the old friends (“Just in case”), plus I was told, “Once it is removed, you cannot have it back” (?). Still, effort was put to have some pieces removed, while protecting the ones that had to stay. And of course, I had to personally do it (with a lot of persuasion to be helped by one technician).

-       The equipment fairy does exist!? As the saying goes: The lack of sense of accountability in healthcare is a huge issue. And I did find out that when unassigned equipment would suddenly appear in the room, nobody seemed to have put it there!? I would ask nurses, attendants, everyone, just to find out what I can do to simplify everyone’s work and find a solution, but the answer was always the same: “People just put things there”. Unfortunately, I have not met these ‘people’, and as I believe in fairies, I assume they are the culprits.

-       Don’t block the aisle is the most difficult task. Storage space in the OR is like square footage in Manhattan: you see an empty spot (i.e. aisle), you put something right there. After asking everyone for suggestions for solutions on how to stop this, I was told to have a ‘warning’ type of sign posted. So I printed a sign and taped it right on the floor (it can be seen in the picture). It seems to work, except some days. It’s instant gratification: just drop it right there. It does not matter how you will get to the rest of the equipment later. Or, it goes with the previous point about fairies.


My next steps:
-       As I see it right now, I have completed a PDSA cycle, and I am restarting a new cycle with a new plan. My greatest challenge so far is the sustaining part. I still have to regularly check the room and take out extra equipment. I am happy to say that it seems there are less instances though, and there are actually days in a row when the room stays as organized. I plan to educate more about the purpose of this project, including the housekeeping staff (who have been noticed to put equipment in so they can clean the hallway). Also, I plan to create a schedule and ask for accountability in maintaining the room organized.

      Initially, the strategy was to organize the room, institute a rule (Tag on the wall, within taped space on the floor) and apply it to the rest of storage space. I now realize I have to reconsider. This will require more time, and that first you need is to have this space become standard work. More to be done on standardizing before expanding.
-       
      I am not giving up. Regardless of the fact that I am being called a dreamer, I think change is possible. I need more people on my team, and I need to do more aggressive recruiting.


Until next time!

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